Archive for the ‘Uncategorized’ Category

Lyon Lockers. Single, Double, Triple and more…

August 17, 2009

Lyon Lockers are known for their extreme durability and attractive designs.  Lyon Lockers are available in single tier, double tier and multiple tier locker designs.

Single Tier Lockers

single-tier-locker---set-up-3-compartment3421-12418Model No. 5042-3SU

Lyon Single Tier lockers provide a convenient shelf as well as full length clothing storage. Designed to provide secure, private storage of personal effects and valuables.

Lyon  Double Tier or Triple Tier Lockers

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Model No. 5283-3 Model No.  5222SU

The Lyon Double Tier and Triple Tier Lockers are the most widely used and practical lockers.  Accommodates twice as many people as single tier lockers in the same floor space, while still providing enough room for the outer wear and personal belongings.

Lyon Multiple Tier Lockers

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Model No. 5332-3 Model No. 5332

Lyon Multiple Tier Lockers are great in classrooms, laboratories, gymnasiums, sports and recreational facilities, and more.  Doors with padlock attachments have door pulls – doors with built-in locks have no pulls.  One-point latching system.

Material Flow carries the full line of Lyon Lockers including: Lyon Designer Lockers Lyon All Welded LockersLyon Set-Up LockersLyon Expanded Metal Lockers, Lyon Healthcare Lockers, Lyon Collegiate Lockers. and many, many more.

For more information about Lyon Lockers please visit us at  Material Flow and Conveyors or call us at (800)338-1382

Incline Conveyors

August 10, 2009

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Incline Belt Conveyors

1.Incline belt conveyors are also made up from pre-engineered standard sections, but designed for permanent installation only.    These standard sections are combined to make any length unit required.

2. Incline conveyors are normally equipped with NOSEOVER at the upper end.  This enables the conveyed product to level off to a   horizontal position before being discharged.  This is highly desirable for cartons carrying breakables.  The noseover eliminates a dropping action by the front of the carton when it reaches the top.

3. Incline conveyors can be used as independent units to move material from one level to another.  When used with gravity         conveyor, it provides continuous flow of material from one floor to another.

4. Because conveyor is used inclined, it is equipped with rough-top-belt.

5. Maximum recommended incline for is 25 degrees.

6. Material wider than belt can be moved on the conveyor adequately, if it has a flat solid bottom.  The general rule is,         carton should not exceed the overall width of conveyor.

7. Conveyed items on incline can be moved in two directions – both forward and back. Reversing applications require center        drive.

8. Incline conveyors are available in steel ONLY. However, the portable ALUMINUM type may be used if lengths suffice and if       NOSEOVER is not necessary.

9. Permanent supports are normally used for top and bottom of the conveyors when used as a floor-to-floor unit.

MAXIMUM INCLINES AND DECLINES: The maximum angle of incline or decline of a belt conveyor is function of:

1. Type of Belt being used.
2. The condition of the load. Some manufacturers claim that angles of 35 degrees to 45 degrees are possible.  This is possible if all conditions are perfect and this seldom is the case.

FOR EXAMPLE: A wooden box with a flat rough bottom might negotiate a 25 degree angle; a smooth oily tote pan will probably slide at 15 degrees on that same belt.  The weight of the load has little effect on the problem.  The condition of the bottom and the center of gravity are the most important.  For the uniform packed cartons, the center of gravity is close to the geometric center of the carton and can be located at the intersections of diagonal drawn between opposite corners.  THIS IS NOT TRUE FOR NON-UNIFORMLY LOADED CARTONS SUCH AS TV SETS, COMPUTERS, ETC…
The center of gravity for this type of package can be determined by balancing the load on each of its four bottom edges to note the angle of stability in each direction.

We know that under “static conditions” a load is most stable.  However, belt conveyors do not provide a static condition.  They must start and stop fast and a load must be able to absorb forces such as momentum and acceleration without rocking beyond its stability point and tumbling.

A short load is more vulnerable to toppling than a long load.

Acceleration and deceleration of higher speed belts add to the problem more severely than do slower belts.  Also, the use of magnetic brakes for stopping the conveyor will accentuate the problem associated with the tumbling due to deceleration.
The bottoms of most boxes are normally not flat, but slightly bulged.  This creates some swaying even on level belts.
The spacing of the load supporting roller in a live roller conveyors and also belt conveyors, affect the amount of “bobbling” or “rocking” in transit.  The closer the rollers are the smoother the travel.  Slider bed conveyors provide the smoothest action of all.

For more information on Incline Conveyors please visit our webiste at Material Flow and Conveyors or give us a call at (800)338-1382

How Metro Wire has Helped Others

August 5, 2009

SOLECTRON

Solectron is a contract circuit board manufacturer located in Milpitas, California.  The company depends on efficiency and cost effectiveness to successfully manufacture quality products. When Solectron was looking for a new cart to handle storage  and transportation needs for circuit boards, they turned to Metro for a custom solution. Although lowering costs was an issue, they also wanted an innovative solution.

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Solectron requested a cart to safely hold conductive 18” x 26” trays (an industry standard) for larger and unconventional shaped circuit boards. It was essential that the spacing between slides measure 1.75” to accommodate the taller components on the board. Also, since Solectron builds over 250 different circuit boards, they require a storage system that is universal to all assemblies. Another important feature of the cart was height. Workers are seated when using the cart and trays, and extending past a certain height could create potential problems with dropping products and jeopardize quality.

Solectron was familiar with Metro products and looked to Commercial Products Representative Rick Soulsby and Mark Daniels of Commercial Products Dealer Marshall Industries to recommend a solution. They customized the standard RE1 Metro cart and presented it to Solectron. Says Operations Manager Ken Stuart, “We were completely satisfied with the product and the outstanding service. Rick and Mark went above and beyond our requirements. This easy to maneuver, light cart provides us with a secure platform to hold our circuit boards.”

Metro Wire has been the world ’s leading manufacturer of storage and transport solutions in Commercial Products, Foodservice, Healthcare and Consumer Products.  Metro has been supplying its customers with new and imaginative solutions that put “space to work” in a world that thrives on change.

For more information about Metro Wire please visit our website at  Material Flow and Conveyors or give us a call at (800)338-1382

metro

Conveyors Save Your Customers Money

August 3, 2009

Here is how

REDUCING HANDLING COSTS

  • LABOR – Fewer people can hanlde more.
  • MATERIAL – Less waste by more efficient handling.
  • OVERHEAD – Which is represented by labor & Mat’l costs.

INCREASING CAPACITY

  • PRODUCTIONFewer steps saves time & more time means more production.
  • STORAGE – by stacking material space is used & more material can be kept in the same floor space
  • IMPROVED LAYOUTOperations can be set – up on a continuous basis – makes for better housekeeping & more efficiency.

IMPROVING WORKING CONDITIONS

  • SAFETY – mechanical handling eliminates difficult lifting, fewer hernias, back injuries & other strains.
  • LESS FATIGUE AND ACCIDENTS Conveyors do the moving and the workmen the thinking.

BENEFITING COMPANY OPERATIONS

IMPROVED

  • Handling
  • Processing
  • Storage
  • Customer Serice
  • Shipping & Receiving
  • Sales and Profits

How are Powered Conveyors Different From Gravity or Roller Conveyors?

August 3, 2009

What material handling problems can they solve?

A conveyor, when powered with either a belt or chain can dependably preform many tasks of automatic transportation, accumulation, storage and package manipulation.

Powered Roller Conveyor

Powered Roller Conveyor

POWERED conveyor will transport goods across level spans up or down grades, between floors and around turns at controlled speeds.  Distances may be only a few feet or may extend across an antire factory or warehouse.

LIVE ROLLER conveyors ar powered by a belt or line shaft running under the rollers or a chian running through the side frame.  This type of conveyor is used when there is an imbalance between work stations or machine operations, or when side loading and unloading is necessary.  The load may be blocked and realeased without damage while the conveyor continues to operate.  This basic principle can be used as a pacesetter in assembly or sorting operations and as a timing for integrated systems.

POWERED conveyors can eliminate storage handling costs when they are located between operations.  The distances can be almost any length and may or may not be a straight line between use points.

With the use of Intersections, diverters, traffic cops, turning posts and guides, packages may be brought together, sorted and reoriented without manual aid and at full belt speed.

All of these features are available and are specifically designed to reduce material handling costs.

APPLICATION: PACKAGE HANDLING CONVEYORS

First, it should be understood that conveyor application is not an exact science.  Almost always, there are several ways of engineering a system and many factors such as cost, personal opinion and experience will often influence the design.  A sequence of operations is a good way to start.

WHAT FOLLOWS IS GENERAL CRITERIA, BY CONVEYOR TYPE WHERE ENGINEERING FORMULAS WILL NOT ALWAYS APPLY AND WHERE A DECISION BASED ON PERSONAL EXPERIENCE AND EVALUATION IS REQUIRED.

POTABLE BELT CONVEYORS arepre-engineered power driven units.  They are specially designed to move cartons, cases, boxes, bags, etc.  UP AN INCLINE.  They can be used with or without supports as follows:

  • Loading and unloading trucks and railroad cars.
  • Stacking
  • As a booster in a gravity conveyor line.
  • On a stairway (not too long or too steep).
  • Horizontally (when short & portable unit needed)
  • Floor-to-Floor conveyor, when vertical lift required isn’t too great
  1. To keep material on the belt when conveyor is inclined – RUBBER, ROUGH-TOP, belting is used.
  2. Maximum recommended incline for portable belt conveyor with RUBBER, ROUGH-TOP belt and without cleats is 30 degrees.  With cleats, unti can be inclined up to 45 degrees.   However, keep in mind CENTER OF GRAVITY of material being moved (based on height and length) i.e. if carton is higher than it is long, it will topple back.
  3. Material to be moved can be WIDER THANBELT, when it is a solid bottom, i.e. if caton is 18 inches wide, it can easily be moved on a 12 inch wide belt (minimum belt width =2/3 product width)
  4. Belt on PORTABLE units moves in two directions – forward and reverse
  5. Portlable belt conveyors are available in STEEL and ALUMINUM models
  6. Aluminum belt conveyors can be moved about easily, even without supports.
  7. Under carriage supports are available for standard units.  Thee supports are ADJUTABLE and PORTABLE and should be sold when quick adjustment and easier portablity are desired.

Choosing the Right Hamilton Caster

July 23, 2009

cush-n-aire-swivel-pneumatic-casters51-186

It’s important to select the casters and wheels that will do your job best. In this way you can be sure of getting top performance without spending a whole bunch of money and equally important, selecting the right wheel or caster will save money in the long run by heading off downtime, excessive maintenance costs, and premature replacement. Wheels and casters are offered in various shapes and sizes, this is so that you will be able to choose the correct caster for your needs. For original equipment manufacturers, it can mean the difference between enhancing the mobility and life of a product… or inviting unhappy customers with every sale.

Here are some things to consider.

tfour-shelf-three-sided-free-wheeling-open-wire-carts3794-

Capacity: What will the maximum load be? Do not forget to add the weight of the vehicle as well. Does the possibility of overload, shock loading, or poor floors call for a safety factor? Because of varying conditions and differing corporate philosophies, capacity ratings may differ from one manufacturer to the other and should never be used in place of specifications for making comparisons.

floors

Floor Conditions: What are the floors going to be like? Are they smooth or rugged?  Must elevator sills, railroad tracks or dock plates be traversed? Are there cracks or harmful substances on the floor? And don’t forget about floor protection. In general, resilient wheels are required for rough floors or power-towed equipment.

Operating Environment: Is noise an issue? Are water, oil, grease, chemicals or temperature extremes present? Special lubricants can be provided, as well as special bearings or sealed bearings. Frequent movement demands longer-wearing components than occasional movement.

Rollability: If loads are to be pushed manually, select the largest practical wheel diameter, anti-friction bearings, and the kind of wheel that will start and roll easiest over the surface in question. On smooth floors, the harder the tread the easier it will roll. Conversely, soft tread wheels-desirable for rough floors, outdoor use, or for cushioning loads-can be difficult to push manually under heavy loads.

stainless-steel-workhorse-swivel-casters-with-unilast-wheel-and-delrin-bearings245-9084

For more information on Hamilton Casters please vist us at Material Flow and Conveyors or call us at (800)338-1382

Pallet Rack Hazards

July 20, 2009

prack

Misalignment of Racks: To prevent misalignment of racks adhere  to manufacturer’s installation drawings and specifications. Connections should be checked done on the vertical plane to make sure that rack is properly aligned from front to back.

Improper Beam Installation: The solution to this problem is periodic inspection of all beam connections. It is also important to verify the initial installation with the manufacturer’s instructions.

Inadequate Clearances: Use the clearance specifications provided by the manufacturer. Make sure there is enough room to clear the front and back beams so that it can be withdrawn safely. Also make sure the truck radii for entrance and exit is large enough.

Improper Aisle Width: Refer back to the original drawings of the manufactuerer’s designs and the original layouts of the racks at installation and verify the consistency of the pallet load to the beam spacing to the aisle width; also, determine what size the aisle was designed  to accomodate the particular material handling equipment and inadequate load-to-load dimensions for a new truck.

Dislodgement of Accessories: Have a professional maintenance program that requires checking of fasteners and verifying that all loose accessories, cradles, and materials are indeed on the rack structures in the way prescribed by the manufacturer.

Spillage of Goods or Overloading: Care should be sure that loads are intact and bound by plastic wrap or placed in bins. Inspect rack items to make sure that there are no packages hanging out. Spilled material should be picked up at once.

For all of your rack needs visit pallet-rack.net

Wheel Chocks for Industrial Use

July 16, 2009

Checkers manufacturers a diverse line of rubber and urethane wheel chocks for industrial and aviation applications.

rubber-wheel-chocks2116-

Wheel chocks are definitely one of those precautionary measures that you think you never need and then you only realize you need them when they’re not there and your car rolls away.

Wheel chocks are a relatively inexpensive investment for your safety and the safety of others. Anyone who’s shopped for chocks knows there are a few of varieties of options available on the market. Here at Material Flow we have a large variety of Wheel Chocks to chose from So, how do you decide which Chock is best for you.

Wheel chocks come in many  different shapes and out of different materials. All, are inclined planes; if used correctly, each should perform the job. Since all chocks provide a hill for a wheel to climb if it wants to roll, it doesn’t matter if it’s one inch or one yard high. That lack of difference pertains only to a perfect wheel, though, and tires are not perfect wheels as they can change their shape. Tires aren’t rigid, so a tire can bend around a small enough chock and continue on its roll downhill. In the case of selecting a wheel chock for tires, the bigger the better.

The type of vehicle you have and tire you plan on chocking also make a difference in the chock you choose. Heavy, off-road tires used on large equipment like excavators and grading equipment require a different chock than your family sedan. Check the package to find out what kind of vehicle the chocks you’re purchasing were designed to accommodate. You can also visit our site at Material Flow and Conveyors or call us at (800)338-1382

Why Choose Lyon Steel Shelving

July 14, 2009

labelholder-spring-fastener3843-7603

Lyon offers one of the widest and finest steel shelving line available on the market today. They offer a wide selection with a lot of options at a fair price. In addition to that it is made in the U.S.A.

The 8000 Series shelving is quality through and through. Below are specifications listing what is available. So, the next time you need quality shelving at a fair price go to Lyon-Shelving.com or phone Material Flow at (800)338-1382

Materials – Roll-formed “T” uprights – hot-rolled steel of gauges specified. Shelf
clips – hot-rolled steel of gauges specified. Other sheet steel – cold-rolled and hotrolled
and of gauges specified.


UPRIGHTS

“T” Uprights – all posts punched on 11⁄2″ centers with pairs of parallel slots 11⁄16″
long, with one slot keyhole-shaped for bolting cross braces and accessories to
uprights.

Open Uprights – consist of two 16-gauge, hot-rolled, formed steel “T’s” 11⁄2″ x 21⁄8″
x 1⁄8″ with one pair of 1″ x 12-gauge band cross braces on uprights less than 120″
high. Uprights 120″ and higher – two or more pairs of 1″ x 12-gauge band cross
braces as required.

Closed Uprights – two 16-gauge, hot-rolled, formed steel “T’s” 11⁄2″ x 21⁄8″ x 1⁄8″with
24-gauge side sheet spot-welded on 6″ centers to the 1⁄2″ extension of the “T.”

Beaded Post Uprights - all posts shall be punched on 11⁄2″ centers with pairs of
parallel slots 11⁄16″ long with one slot keyhole-shaped for bolting cross braces and
other accessories to uprights. NOTE: Due to loading limitations, beaded post shelving
is designed for single-tier (non-mezzanine) use only.

Open Uprights shall consist of one front 16-gauge, cold-rolled, formed steel beaded
post 3⁄4″ x 221⁄32″ x 1⁄8″ and one rear 16-gauge, hot-rolled, formed steel tee 11⁄2″ x 21⁄8″ x
1⁄8″ and one pair of 1″ x 12-gauge band cross braces on uprights less than 120″
high. Uprights 120″ and higher shall have two or more pairs of 1′ x 12-gauge band
cross braces as required.

Closed uprights shall consist of one front 16-gauge, cold-rolled, formed steel
beaded post 3⁄4″ x 221⁄32″ x 1⁄8″ and one rear 16-gauge, hot-rolled, formed steel tee 11⁄2″
x 21⁄8″ x 1⁄8″ and shall have a 24-gauge side sheet spot-welded on 6″ centers on the
1⁄2″ extensions of the beaded post and the tee.

Offset Angle Uprights – all uprights shall be punched on 11⁄2″ centers with pairs
of parallel slots 13⁄16″ long with one slot to have an 11⁄32″ diameter hole in center for the
attachment of cross braces, bolting shelving and other accessories. The end of
each slot is embossed to ensure perfect clip fit-up.

Open uprights consist of two 13-gauge, hot-rolled, formed steel “offset angles” 1″”x
23⁄8″with one pair of 1″ x 12-gauge band cross braces on uprights less than 96″
high. Uprights 96″ and higher shall have two or more pairs of 1″ x 12-gauge band
cross braces as required.

Closed uprights consist of two 13-gauge, hot-rolled, formed steel “offset angles” 1″
x 23⁄8″ with 24-gauge side sheet. Side sheets are punched with holes for bolting to
uprights.

“Box Post” Uprights – all posts shall be punched on 11⁄2″ centers to accept either
clip attachment or bolt attachment. Each upright shall consist of two 14-gauge, hotrolled,
formed steel “box posts” 13⁄4″ x 1 13⁄16″ with two 411⁄16″ x 12-gauge ladder
braces on uprights of 96″ or less. 120″ and 144″ uprights require three ladder
braces.

Shelf Clips - 12 gauge, hot-rolled, one-piece construction. Four shelf clips used
with each shelf.
NOTE: “Box post” uprights require the use of the 65160 integration clip.

SHELVES

Medium Duty (M) Industrial Shelves - 22-gauge with front and rear “Box W”
formation. The front and rear “Box W” formation is not less than 111⁄64″ x 27⁄32″ x 11⁄8″
with a 9⁄16″ return flange spot-welded to bottom surface of the shelf. The 27⁄32″ portion
of the “Box W” formation shall have a 10-degree bend in the center for additional
strength and rigidity. The front and rear flanges of the shelf shall be punched to
accept bin fronts, label holders and other accessories. Ends are to be flanged not
less than 111⁄64″ with a 90-degree return flange of not less than 5⁄8″. All corners
lapped and welded. All shelves punched on 3″ centers for divider attachment. The
front and rear flanges of the shelf are to be embossed with “22 GA.” Shelves also
punched at 4 corners for bolting to uprights.

Traditional Industrial Shelves – 18-gauge with front and rear flanged down not
less than 111⁄64″ with return flange of not less than 3⁄8″ at approximately 10 degrees,
and punched to accommodate label holder and accessories. Ends are to be flanged
not less than 111⁄64″ with a 90-degree return flange of not less than 5⁄8″. All corners
lapped and welded. All shelves punched on 3′ centers for divider adjustment. The
front and rear flanges are to be embossed with “18 GA.” Must request punching for
bolting to uprights for 12″, 18″, 24″ and 36″.

Heavy Duty (H) Industrial Shelves – 20-gauge with front and rear “Box W”
formation. The front and rear “Box W” formation is not less than 111⁄64″ x 27⁄32″ x 11⁄8″
with a 9⁄16″ return flange, spot-welded to the bottom portion of the shelf. The 27⁄32″
portion of the “Box W” formation shall have a 10-degree bend in the center for
additional strength and rigidity. The front and rear flanges of the shelf shall be
punched to accept bin fronts, label holders and other accessories. Ends are to be
flanged not less than 111⁄64″ with a 90-degree return flange of not less than 5⁄8″. All
corners lapped and welded. All shelves punched on 3″ centers for divider attachment.
The front and rear flanges of the shelf are to be embossed with “20 GA.”
Extra Heavy Duty (X) Industrial Shelves – 18-gauge with front and rear “Box
W” formation. The front and rear “Box W” formation is not less than 111⁄64″ x 27⁄32″ x
11⁄8″ with a 9⁄16″ return flange spot-welded to the bottom portion of the shelf. The 27⁄32″
portion of the “Box W” formation shall have a 10-degree bend in the center for
additional strength and rigidity. The front and rear flanges of the shelf shall be
punched to accept bin fronts, label holders and other accessories. Ends are to be
flanged not less than 111⁄64″ with a 90-degree return flange of not less than 5⁄8″. All
corners lapped and welded. All shelves punched on 3″ centers for divider attachment.
Shelves also punched at four corners for bolting to up-rights. The front and
rear flanges of the shelf are to be embossed with “18 GA.”

Lateral Cross Braces - 1″ x 12-gauge band formed and punched at each end to
bolt to upright post. One pair of lateral cross braces – used with every three shelving
sections with shelf spacing less than 30″. Shelving sections with 30″ or greater
shelf spacings – two pairs of lateral cross braces with every three shelving sections.

Backs – two half panels of heavy gauge steel providing a total of three vertical
rows of holes on 11⁄2″ centers for attachment to shelves with back to shelf clips
optional and with three screws at the top and bottom shelves, two at midpoint.
One-piece backs are optional – heavy gauge steel, no wider than 48″.

Shelf Boxes - heavy gauge steel body with divider slots on 1″ centers of box
sides. heavy gauge box fronts have integral handle and card holder. Heavy gauge
box backs have integral “E” stop. Shelf boxes provided with heavy gauge galvanized
steel dividers with integral card holders.

Label Holders – 24-gauge steel, friction type with 7⁄8″ inside dimension, and
attached to shelves with three spring fasteners

Crosswise Dividers - Front and rear edges – 3⁄8″ O.D. curls. Top and bottom -
flanges not less than 3⁄4″ punched for attaching to shelves. All crosswise dividers up
to 18″ high and 18″ deep are heavy gauge steel. Crosswise dividers over 18″ high
and 21″ deep are heavy gauge steel.

Lengthwise Dividers - Range from 22-gauge to 18-gauge steel depending
upon shelf spacings.

Bin Fronts - Top and bottom edges – 7⁄16″ O.D. curl. Each end – 1⁄4″ offset to engage
upright “T’s.” Bin fronts – punched to screw to the front flange of shelves. Label
holder tangs on 2″ centers -provided on 3″ bin fronts. 1″ bin fronts – heavy gauge
steel 3″ bin fronts wider than 42″ shall be heavy gauge.

Bases – channel shaped with ends constructed to engage upright “T’s” and lock in
place with a spring fastener. 3″ high base – heavy gauge steel and 6″ high bases
shall be heavy gauge.

Sliding Doors - heavy gauge steel with three heavy gauge horizontal pan reinforcements
on full-height sliding doors and one heavy gauge horizontal pan reinforcement
on above and below ledge sliding doors with built-in pulls and one built-in
lock per pair of doors. Sliding doors – suspend and operate from integral ball
bearing rollers that run on 16-gauge upper tracks and are contained by 16-gauge
lower tracks. Each pair of sliding doors covers two full sections of 36″ wide shelving.
NOTE: Sliding doors are to be used with T-post uprights only.

Swinging Doors – heavy gauge steel with one full-height heavy gauge pan reinforcement
per door. Each pair of double swinging doors has three point latching
with one built-in lock. One pair of double swinging doors covers one full section of
36″ wide shelving.

Counter Tops - 14-gauge steel with cornice formation at front and rear.
16-gauge end finishing strips attached with bolts.
Ledges and Ledge Tops - 14-gauge steel with cornice formation at front.
Optional 16-gauge end finishing strips attached with bolts. Ledge shelves – 18-
gauge with optional Class 2 front flange reinforcements. Ledge shelves – bolted to
front flanges of existing shelves and attached to two front upright “T’s” with 12-
gauge shelf clips. NOTE: For T-post upright only.

Seismic Information - Lyon is equipped to handle all seismic requirements.
Contact your local Lyon factory representative for specific seismic information relating
to your area.

Caster Wheel Bearing Options

July 13, 2009

Precision Tapered Roller Bearings.

tapered1

These bearings are ideal for heavy duty and power-towed caster applications because their tapered faces will handle any assortment of downward and side force

Double bearings are installed in each wheel, one in each side of the hub, consisting of a cup (hardened and ground outer raceway) and cone (roller assembly). Spanner bushings are not employed since adjustment requires tightening caster legs against the bearing assembly. Tapered bearings extend overall hub length of the wheel itself by approximately 1/4″. (Shown above with optional integral seal.)

Precision Ball Bearings.

precball

These Precision Ball Bearings work best when roll ability is important and side thrust is not a critical factor. (Tapered bearings are best suited where side thrust is critical.) The bearings are pre-lubricated and sealed at the factory so greasing is not required, reducing maintenance costs… Double-sealed precision ball bearings (shown on left) incorporate steel reinforced rubber seals securely fastened to a groove on the ring of both sides of the bearings. They now replace straight roller bearings in the majority of our casters using polyurethane tread and solid urethane wheels and can be provided optionally on many other wheel types.  Shielded stainless steel precision ball bearings are used in our stainless steel and solid urethane wheels to prevent rusting and improve roll ability.  On special order we can supply additional sizes and configurations including flanged, sealed square bores, extended inner raceways, and wide inner raceways with self-locking collars.

Straight Roller Bearings.

Straight Roller Bearings

These are most popular anti-friction bearing for industrial equipment. Consists of a cage-type roller assembly, and an outer race that may be separate or integral. (Note: plastic retaining washers or other components may be used unless we are advised of a high-heat application.)

Oilless Sleeve Bearings.

Oilless Sleeve Bearings.

A sleeve, usually of sintered iron or oil-impregnated bronze, is press-fit into the wheel bore. Lacks the ease of movement anti-friction bearings provide, but practical for light loads or where re-lubrication is a problem. (A light application of oil or graphite improves rollability and extends bearing life.)

Plastic Bearings.

Plastic Bearings

For environments detrimental to metal bearings, acetyl resin bearings offer chemical and corrosion resistance. Delrin® (registered DuPont trademark) is a standard offering in certain wheels, as either a sleeve or flange type bearing. Note: flange type bearings extend actual hub length of wheel approximately 3/16″.

Non-Precision Ball Bearings.

Ball5

The standard ball bearings referred to are the unground radial type, intended for light-to-medium duty use.

Plain Bore.

The term applied to running machine-bored wheels directly on an axle; hence, the absence of a bearing. Suitable for light or seldom moved loads, where ease of starting and rolling is not too important or where price is a dominant factor.

Special Bearings.

For most applications, the bearings discussed above work quite effectively. However, there is an occasional requirement for bearings with special features and characteristic.

For additional information visit our website: Material Flow or call us at 800-338-1382