Archive for December, 2008

Shelving Selection Guide

December 30, 2008

Shelving

When purchasing shelving it’s important to get the shelving that meets your needs. Below are some popular shelving styles and the applications where they are best suited.

Automotive Shelving: Automotive Shelving offers quick adjustment for changing inventories. Perfect for auto dealerships, parts stores and warehouses.

Industrial Shelving: This heavy duty shelving can handle high capacity loads.

Galvanized Shelving: Perfect for storage of solvents and oily or greasy parts.

Wire Shelving: Great for applications where cleanliness and sprinkler access matter.

Toolroom Shelving: Toolroom shelving offers heavy duty storage of toolroom supplies.

Rivet Shelving: This light duty shelving is easy to assemble and works best in light industrial or commercial applications.

Commercial Shelving: Excellent for offices, light industrial or commercial applications.

Office Shelving: Office shelving offers an attractive design that goes with most office decor.

Locker Maintenance Procedures

December 29, 2008

Lyon Designer Lockers from Material Flow

A quality set of lockers can last decades if properly cared for. Here are a few things you can do to keep your lockers in top condition.

• Clean interior and exterior of locker using a mild soap solution applied with a damp cloth or sponge. Lockers must be thoroughly dried. Use of caustic cleaners/disinfectants will damage the locker finish and void warranties.
• Tighten loose hardware on body and hooks with 3/8 hex nut driver
• Tighten loose hardware on handle assembly with ¼ hex nut driver
• Adjust door jambs on frame member if door does not latch properly with pliers Adjust downward if door hangs up and upward if door fails to latch.
• Door jambs can be lubricated with a wax stick.
• Check to see that sliding catch is moving freely and the roller spins freely. If the parts do not operate freely, contact your local locker dealer.
• Lubricate hinges with a lightweight machine oil making sure to wipe off any excess oil.
• Waxing of lockers is not necessary, however if preferred, use a high-grade automotive type wax.
• Touch up nicks and scratches as required. Featheredge deep nicks and remove any rust with fine emery cloth. Contact your local dealer for all spray on or brush on touch up paint in specified colors.
• Replace any badly worn or broken parts of unit by contacting your local locker dealer.

Material Flow carries lockers and locker accessories from the top manufacturers.

Bulk Shelving Basics

December 22, 2008
Tennsco Bulk Storage Rack

Tennsco Bulk Storage Rack

Bulk shelving is one of the most popular storage systems available. Bulk shelving is extremely easy to put together and can be configured to meet a wide range of needs. Bulk shelving can be purchased as pre-engineered units or can be custom built using components specified by the buyer. Configuring your own bulk shelving unit allows complete customization to your storage needs. The following components are required for building a bulk shelving system.

Posts / Uprights: These vertical beams feature punches that allow for shelf or shelf support placement. Several different punch styles are available depending on desired capacity.

Shelf Supports: Shelf supports do just what the name implies; support the shelves. Models vary by desired capacity. Some manufacturers have their shelves integrated with their shelf supports.

Decking: The surface where products, parts and inventory rest. Wire, steel and plywood decking are the most common types. Most bulk rack can be purchased without decking allowing the buyer to cut or purchase their own plywood.

Box Rails: Box rails divide and keep boxes organized.

Material Flow has a huge selection of bulk shelving. Call one of their experts at 1-800-338-1382.

Label Holder Benefits

December 17, 2008

Label Holders
Insertable Plastic Label Holders, Magnetic Card Holders and Erasable Magnetic Tags offer a quick and easy
means of changing a label. Simply remark the label and insert into the label holder to change a designation or location. This cost saving system has been around for decades according to industry leader Aigner Index who pioneered the insertable feature in the 1950s.

Organization Benefits:
Every efficient storage facility must know where everything is all the time. This would be much easier to accomplish
if products and locations did not change, but they do, and that’s when problems develop. Label Holders are a management tool that helps solve these problems.

Cost Justification:
Whatever the initial investment is for a label holder system, it has been well-documented that the payback in
materials, labor and overall efficiency, will be justified by:
• Ease of normal label changes
• Cost savings of 50 percent in materials eliminating, expensive, hard to remove self-adhesive labels
• percent minimum savings in labor to apply and remove self-adhesive labels with no more shelf clean up time.

Protecting Bar Codes:
Most storage and distribution facilities either use an automated bar coded inventory system or expect to
in the near future. Bar codes must be protected from dirt and moisture to prevent an inaccurate scan. This, obviously, would create a major inventory discrepancy or possibly a lost customer. A clear, plastic label holder with a matte, non-glare, finish ensures scanning compatibility and protects the bar code.

Professional Labels Made In-House:
Additional savings can be accomplished by utilizing standard or optional pre-perforated, 8-1/2″ x 11″ Laser/Ink Jet Compatible Insert Sheets. These are supplied with simple printing instructions in a standard word processing format and are available for most label holder sizes from the manufacturer. Print neat and professional labels well in advance or on an “as needed” basis at virtually no expense, in house.

Many Applications:
Years of consumer demand for new product development have resulted in a wide selection of Label Holders — each designed to solve a specific labeling problem.

• Aisles — Insertable label holders mounted on the face of racks or shelving uprights and ceiling hung signs start the warehouse mapping process.
• Pallet Racks – 3″ x 5″ or 4″ x 6″ side or top loading insertable label holders, preferably bar code compatible like Aigner’s popular “Superscan” design are the most popular choice.
• Wire Mesh Decking — If the waterfall limits your labeling capabilities, Aigner’s “Adapt-A-Strip” snaps on to
the exposed #4 wire to quickly create
a labeling solution.
• Wire Shelving — This application certainly was the #1 labeling problem of the 1990s but since solved Aigner’s snap-on “Wire-Rac” label holders. They install easily, have a clear window that protects the label and are bar code compatible.
• Steel Shelving & Flow Rack — The largest selection of styles, colors, and sizes available in a wide range of prices. No product has out performed Aigner’s original “Hol-Dex” for this application. After more than 50 years of market exposure “Hol-Dex” remains Aigner’s most popular style.
• Retail Shelving — Retailers change bar code labels and prices frequently and prefer a bottom loading design that also accommodates Point of Purchase messages. Aigner’s “Slip-Strip” label holder system was developed specifically for this applicationand is available in a “clip-on” design for shelf channels or a self adhesive style for flat surfaces.
• Plastic Bins & Totes — Aigner’s “Bin-Buddy’s” label holder features a new space age adhesive system, which will permanently adhere to any plastic — a “new” solution to an age-old problem.

Backing Options:
Look for a time tested Self-Adhesive backing for the most permanent and lowest cost application. Keep in mind that the label holder’s insertable feature allows for easy label relocation. Magnets, in a wide range of sizes and strengths, increase the versatility of a label holder system, but at a higher cost than self-adhesive. Hook & Loop Fasteners such as “VELCRO” are more aggressive than magnets, work well on non-metallic surfaces, but again, significantly increase the cost. Finally, for any relatively high volume application a custom made snap-on extrusion may be the best solution.

Return on Investment:
This is what it’s all about. At what point does your investment in label holders start to pay monetary returns? Calculate the total savings in time and materials and consider the contribution to productivity from an overall better working environment. The results of case studies performed with major retailers confirm that the return on your initial investment will occur within a 12-month period.

Used Conveyors

December 12, 2008

used-and-surplus-conveyors23881

In today’s economy everyone is looking for a value. One of the easiest ways a company can save money is by purchasing a used conveyor system instead of a new one. Used conveyor can come from many sources but is typically acquired from businesses who have upgraded to a new system or from companies who have liquidated their assets. Some people might worry about used conveyor being abused or breaking down but the fact is that most conveyor has been well maintained and any worn out parts can easily be replaced. Rollers, belts, and motors are easy to replace and upgrade so why spend more on a conveyor frame or bed?

Material Flow has a large selection of used conveyor and experienced people to help configure your system. Give them a call at 1-800-338-1382.